Senior Extrusion Process Engineer

The Railway Sidings
2 days ago
Create job alert

Job Overview: Working alongside our client, we are seeking an Extrusion Senior Process Engineer join their bespoke manufacturing facility

Benefits:

  • Auto enrolled into the companies Stakeholder Pension Scheme (10% company contribution)

  • Holiday entitlement increases dependent on length of service

  • Life assurance covering 2x annual salary

  • Private medical cover

  • Subsidised canteen offering freshly cooked meals and sandwiches daily

  • Free car parking

  • Access to Employee Assistance Programme offering counselling support, legal guidance and medical advice for you and immediate family

  • Mental Health First Aiders available to provide support and guidance

  • Discounted gym memberships

  • Discounted company products upon successful completion of probationary period

  • Peer to Peer recognition programme

  • Free Flu Jab voucher

  • Christmas Savings scheme

  • NHS Health checks

    Remit:

    • As an Extrusion Senior Process Engineer, you will help support the company through the next period of development and growth. Playing a key role in developing, optimising and maintaining extrusion processes to ensure consistent product quality, high operational efficiency and safe manufacturing performance.

    • This role combines hands-on technical expertise with analytical problem-solving to support production, improvement throughput and drive continuous improvement initiatives.

      Responsibilities:

    • Develop, refine, and document extrusion processes to improve product quality, reduce waste and increase efficiency

    • Analyse process data to identify trends, root causes and improvement opportunities

    • Lead trials, experiments and validation activities for new materials, tooling and equipment

    • Provide day-to-day technical support to extrusion operators and shift teams

    • Troubleshoot process deviations, equipment issues and quality concerns

    • Establish and maintain process parameters and standard operating procedures (SOPs)

    • Ensure all extrusion processes meet product specifications, regulatory requirements and internal quality standards

    • Collaborate with Quality teams to resolve non-conformance and implement corrective actions

    • Support customer audits and documentation or industry-specific standards

    • Work with maintenance and engineering teams to improve equipment reliability and uptime

    • Specify, test and implement new dies, screws, tooling and auxiliary equipment

    • Participate in capital projects, equipment upgrades and commissioning activities

    • Lead Lean, Six Sigma or Kaizen initiatives to reduce scrap, improve cycle times and enhance process stability

    • Develop training materials and coach operators on best practices and process understanding

    • Drive innovation in materials, technology and automation

      Experience Requirements:

    • Degree in Mechanical Engineering, Chemical Engineering, Materials Science or Polymer Science

    • Understanding of Rheology (material flow, viscosity, sheer thinning temperatures and speed)

    • Strong understanding of extrusion principles (single screw, twin-screw, profile or relevant type)

    • Experience with process troubleshooting, data analysis and root-cause investigation

    • Ability to interpret technical drawings, specifications and material data sheets

    • Strong communication skills and ability to work cross-functionally

      Desirable Requirements:

    • Experience in plastics, rubber or metal extrusion

    • Knowledge of Lean Manufacturing, Six Sigma or similar methodologies

    • Familiarity with all aspects of extrusion production equipment and material feed systems

    • Hands-on experience with die-design, screw-design and rheology

      Key Words: “Senior Process Engineer”, “Extrusion Senior Process Engineer”, “Extrusion Technician”, “Process Setter”, “Process Technician”,“Plastics”, “Profile Extrusion

Related Jobs

View all jobs

Senior Systems Engineer

Senior Mechanical Design Engineer

Senior Mechanical Design Engineer

Senior Operational Buyer

Senior Prototype Engineer (CNC / R&D Workshop)

Senior Welding Engineer

Subscribe to Future Tech Insights for the latest jobs & insights, direct to your inbox.

By subscribing, you agree to our privacy policy and terms of service.

Industry Insights

Discover insightful articles, industry insights, expert tips, and curated resources.

How Many Materials Science Tools Do You Need to Know to Get a Materials Science Job?

If you’re navigating the materials science job market, it can feel like the list of tools, techniques and platforms you should learn grows every week. One job advert mentions electron microscopy, another mentions X-ray diffraction, yet another wants experience with thermal analysis, spectroscopy, simulation software, statistical packages, manufacturing QA systems and more. With so many specialised methods and instruments, it’s easy to feel overwhelmed — and to start thinking you need to know everything just to be considered. Here’s the honest truth most materials science hiring managers won’t tell you directly: 👉 They don’t hire you because you know every piece of equipment or software. They hire you because you can use the tools you do know to answer real questions, make reliable measurements and communicate results clearly. Tools are essential — no question — but they are secondary to problem-solving ability, scientific reasoning and experimental rigour. So the real question is: how many materials science tools do you actually need to know to get a job? The precise number depends on the role you want, but for most job seekers the answer is far fewer than you think. This article breaks down what employers really value, which tools are core, which are role-specific, and how to focus your learning so your CV and interviews stand out for the right reasons.

What Hiring Managers Look for First in Materials Science Job Applications (UK Guide)

Materials science is a broad, interdisciplinary field that spans academia, industry, research, engineering and manufacturing. Whether you’re applying for roles in R&D, process development, quality assurance, failure analysis, nanomaterials or product scale-up, hiring managers make key decisions within the first few seconds of scanning your application. In competitive job markets, simply listing skills or qualifications isn’t enough. Hiring managers are looking for signals of relevance, technical depth, problem-solving capability and real-world impact — and they expect those signals to be clear right from the top of your CV or portfolio. This guide breaks down exactly what hiring managers typically look for first in materials science applications, why they look for it, and how you can optimise your CV, cover letter and portfolio so your application stands out and gets past the first filter.

The Skills Gap in Materials Science Jobs: What Universities Aren’t Teaching

Materials science sits at the heart of innovation — from sustainable energy and advanced manufacturing to aerospace, electronics, healthcare and beyond. It is an interdisciplinary field combining physics, chemistry, engineering and applied science to design and improve materials that power modern technology. Despite the clear strategic importance of materials science, employers across the UK report persistent challenges hiring graduates who are truly job-ready. Organisations need professionals who can contribute immediately to research, development, manufacturing, quality control and product scale-up — yet many recent graduates struggle to bridge the gap between academic preparation and workplace demands. This gap is not caused by a lack of intelligence or enthusiasm. It is a growing skills gap between what universities teach and what real materials science jobs require. This article explores the materials science skills gap in depth: what universities teach well, what they often miss, why the gap exists, what employers want, and how aspiring professionals can bridge the divide to build successful careers in this vital UK industry.