Senior Process Technician - Injection Moulding

Injection Mould Process Technician

Location: Milton Keynes, Buckinghamshire
Salary: Up to £45,000 per annum (depending on experience)

Benefits:
25 days holiday plus bank holidays
Company pension scheme
Modern, well-equipped working environment
Ongoing training and professional development
Supportive, people-focused culture
Secure and stable employment with long-term prospects
Company Profile
A trusted name in precision plastic injection moulding and toolmaking, with a proud heritage serving some of the UK’s most demanding industries.
The company values precision, reliability, and teamwork - blending traditional moulding and toolmaking expertise with modern manufacturing innovation.
The company’s culture is built on integrity, accountability, and continuous improvement, where people take ownership, collaborate, and deliver excellence every day.
This is an exciting opportunity created through a restructure of the moulding department, as Adreco continues to strengthen its production capability and technical leadership. The successful candidate will join a close-knit team of 13 skilled employees, each playing an important role in supporting the company’s ongoing growth and success.

Department: Mouldshop
Reports To: Managing Director and Project Manager

Position Overview
The Senior Process Technician will oversee all aspects of plastic injection moulding operations, including warehouse coordination.
You’ll lead the team responsible for machine setup, production efficiency, and quality standards, ensuring the smooth and reliable running of the department.
This position requires a strong technical background, solid leadership ability, and the confidence to make key production decisions. You’ll play a pivotal role in driving continuous improvement across quality, efficiency, and output, while maintaining the highest standards of safety and teamwork.

Key Responsibilities:
Production Planning & Scheduling:
Manage and advise on production plans using Intouch to optimise machine utilisation and efficiency.
Set and deliver realistic lead times for customer orders.
Ensure all necessary materials (raw polymers, masterbatch, additives, and packaging) are available to prevent shortages.
Quality Control & Process Optimisation:
Engage with quality control to ensure all parts meet customer specifications, tolerances, and finish standards.
Collaborate with the Quality team to improve First Time Pass Rate (FTPR).
Develop and maintain setting sheets to standardise and optimise processes.
Monitor cycle times and tool changeovers to maximise efficiency and minimise scrap.
Workforce & Training Management:
Lead, train, and mentor setters to ensure competence in setup, mould changes, and quality procedures.
Conduct daily shift handovers to maintain continuity and communication.
Foster a proactive, accountable culture focused on improvement and performance.
Production Oversight & Coordination:
Attend production meetings and report on outputs, priorities, and challenges.
Coordinate with Maintenance, Warehouse, and Quality teams to maintain workflow.
Oversee maintenance of tools, moulds, and machines to minimise downtime.
Drive OEE improvements through reduced downtime, optimised cycle times, and scrap reduction.
Warehouse & Inventory Management:
Oversee warehouse operations, ensuring efficient stock flow and space management.
Work closely with Procurement to maintain accurate inventory levels of materials and consumables.
Customer & Internal Communication:
Liaise effectively with internal departments and customers to resolve technical or production issues.
New Product Introduction:
Ensure correct completion of NPI procedures for new product launches.
Support secondary operations setup, ensuring readiness for production.

Key Skills & Competencies:
Strong leadership experience within a plastic injection moulding environment
Advanced technical understanding of moulding machinery, materials, and parameters
Skilled in machine setup, tool changeovers, and process troubleshooting
Familiar with Intouch or other MRP/ERP scheduling systems
Knowledge of Lean Manufacturing, Continuous Improvement, and 5S principles
Confident communicator and team motivator
Analytical thinker with a hands-on, proactive approach
Experience & Qualifications:
Proven background in a technical or processing role within plastic injection moulding
Experience with multiple machine brands (e.g. Engel, Arburg, Demag, Boy, etc.)
Capable of diagnosing and correcting process issues such as short shots, flash, and warpage
Familiarity with ISO 9001 and ISO 14001 quality systems
Understanding of Health, Safety, and Environmental regulations in manufacturing
Hours of Work:
37 hours per week
Monday to Thursday: 08:00 – 17:00
Friday: 08:00 – 13:00

Reason for Opportunity
This position has arisen due to a departmental restructure aimed at strengthening the moulding operation and improving process performance across the site.

Team Structure
You’ll be joining a skilled and committed team of 13 employees, working collaboratively to deliver exceptional service and product quality for Adreco’s customers.

Interested?
If you’re a technically strong and motivated Senior Process Technician looking to step into a leadership role within a respected and growing injection moulding company — this is an excellent opportunity.
Apply today to take your next career step with a company that values quality, people, and to join a company where traditional craftsmanship meets modern innovation, and where precision, reliability, and teamwork truly matter.

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