Manufacturing Engineer (Composites)

Summary of role:

As a Manufacturing Engineering, specialising in Composites and Continuous Improvement, this role will play a key role in the development and optimisation of manufacturing processes for composite materials used in Aerospace applications. This role is focused on driving continuous improvement initiatives across production processes.

The ideal candidate will possess a strong background in materials science, specifically composites, and a proven track record of identifying and implementing process improvements to enhance efficiency, reduce waste, and improve product quality. This role will be involved in new production introduction into the business, ensuring the cost effectiveness and efficiency of production.

Key Responsibilities:

Composites Engineering

Develop, implement, and optimise manufacturing processes for composite materials and components, ensuring alignment with engineering specifications and industry standards.
Serve as a primary technical point of contact for composite materials and continuous improvement initiatives within the organisation.
Collaborate with design, engineering, and production teams to develop and refine composite manufacturing methods, including layup, curing, machining, and bonding processes.
Design and implement tooling, fixtures, and equipment required for composite manufacturing, ensuring they meet production and quality requirements.
Conduct process trials and validate new manufacturing methods to ensure they meet performance, cost, and quality objectives.
Troubleshoot and resolve manufacturing issues related to composite materials, processes, and equipment.
Lead continuous improvement initiatives to enhance manufacturing efficiency, reduce waste, and improve product quality.
Work closely with quality assurance teams to ensure compliance with AS9100 and other relevant aerospace quality standards.
Prepare and maintain detailed documentation of manufacturing processes, including work instructions, process specifications, and quality control plans.
Ensure all composite materials and products meet industry standards, regulations, and customer specifications.
Participate in product testing, failure analysis, and validation processes to ensure the integrity and durability of composite materials.
Stay up to date with the latest advancements in composite materials and manufacturing technologies and integrate new innovations into production processes.
Provide technical support and training to production staff on composite manufacturing processes and best practices.

Continuous Improvement Initiatives
 
Lead continuous improvement projects focused on optimising manufacturing processes, reducing waste, improving throughput, and enhancing overall product quality.
Utilise continuous improvement methodologies to identify and eliminate inefficiencies in manufacturing.
Implement process control measures and monitor key performance indicators (KPIs) to ensure continuous improvement objectives are met.
Conduct root cause analysis of production issues and lead corrective action teams to resolve them.
Develop, update and refine manufacturing process standards (MPS’s) for composite processes.
Ensure training and mentoring for manufacturing staff and other engineers on best practices for handling and working with composite materials.
Communicate progress, challenges, and successes of improvement projects to stakeholders, including senior leadership.
Involvement with APQP as new product introductions, providing technical knowledge